Believe it or not, industrial businesses are everywhere! These types of businesses are ones that manufacture products and goods. For instance, these are the businesses involved in the process of using raw or unfinished materials and turning them into a product that consumers can readily use.
For instance, industrial businesses or factories will purchase raw materials such as unpolished chunks of metal, concrete, and epoxies. Using the equipment they have in their factories, these materials are mixed and melted only to be poured in casts to dry into a desired metal form or shape. This process is used in manufacturing jewelry and metal frames.
Indeed, based on statistics, industrial production offers a big help to the country’s economy. But what if you are just starting in the field? How can you keep up with already-known names in the industry? In this article, we’re about to find out.
Acquire Proper Maintenance Management
Starting companies, especially industrial businesses, would find themselves drowned in debt in the first few months of operation. While this is not unusual as you are still trying to find your place in the industry, many business owners would think that maintenance management should be put aside. However, that should not be the case.
Industrial business startups already have all the disadvantages, to begin with. Thus, you must handle your assets and resources gracefully to keep the business afloat.
Maintaining the workplace, efficiency of machinery, and reliable manpower is no easy task. However, to maintain the quality of your product, the said must be strategically done. Here are some steps to take to achieve proper maintenance management in your industrial business.
But how can you do that? Well, we have listed below some ways to practice industrial maintenance. Read on.
Hire Maintenance Consultants
Investing in hiring experts for your plant maintenance is a must, especially if you are not too knowledgeable about it as a business owner. At the end of the day, you cannot run a whole factory on your own or it just tires you out.
Seeking help from firms and maintenance consultants will greatly affect your plant production in a positive way. These experts will immediately see things you might’ve overlooked or are unaware of.
Trusted maintenance consultants can help you not only in improving your industrial equipment’s reliability but will also help you reach your production goals by laying out solid strategies. They could also share their insights on how you can further optimize your maintenance costs.
While seeking expert help might seem just an additional cost, it is not the case since these maintenance consultants can provide you with a lot of insights that will help your business grow.
Lay Out Equipment Maintenance Strategies
Maintenance tasks vary depending on the equipment’s designated task on a daily basis. The extensiveness of the maintenance procedures also varies on a company’s maintenance strategy. Some of the said strategies are listed below.
- Preventive Maintenance
The goal of preventive maintenance (PM) is to analyze which areas can cause a problem before it even started. As the name suggests, the goal is to equipment failure from happening. In doing so, this strategy can save a ton of money for the business as business operations will not be interrupted.
In preventive maintenance strategy, maintenance planning and scheduling are important and should be strictly followed. Since unplanned machine failure needs to be prevented, the maintenance checks shall be scheduled in a way that will not greatly halt plant production.
For instance, if a machine runs for a certain amount of hours, it will serve as a threshold for maintenance checks. And since factory equipment has different purposes, the machines will not reach the threshold all at the same time. It will be done per batch providing a synchronous maintenance strategy.
This kind of strategy, however, will lead to regular maintenance costs added to your company’s expenditures.
- Reactive Maintenance
Reactive maintenance (RM) is the complete opposite of preventive maintenance as the former only calls maintenance personnel once the equipment has broken down. Thus, maintenance tasks and additional maintenance costs will only be added once something needs to be fixed.
This is a good strategy for startups where their factory equipment has a higher chance of being brand new and does not need routine maintenance check-ups. This will allow the business to reallocate the resources to other aspects of the production operation of the company itself.
However, this should not be practiced in the long run as when the machine gets older, switching to preventive maintenance will save you a lot more money.
- Reliability-Centered Maintenance
Reliability-Centered Maintenance, more commonly known as RCM, is a maintenance strategy that is highly similar to preventive maintenance. RCM also analyzes the equipment’s potential cause of failure before it completely breaks down without a warning.
However, the RCM strategy aims to develop unique maintenance strategies for each piece of equipment based on how the company relies on the equipment during its production. The equipment is evaluated by the value it provides the company which will dictate how many routine checks will it get.
Invest in Employee Development Programs and Reliability Training
Employees are the heart and soul of the company. Without them, nothing will run as you want them to. Thus, you must ensure that as your business aims for growth, its employees must grow with you. Giving them seminars and reliability training will greatly impact their production performance, leading to great things in the long run.
Make Your Business Known for Its Quality Products
Every business has its selling point. However, if you are in an industry that manufactures goods, it is important to produce products of good quality more than anything else.
In this kind of business field, a company would not last long if the quality of products is below par. There is also a high chance that the end consumers will not favor the products you made especially if a competitor does it better. Thus, maintaining the quality of goods is of utmost importance.
To make sure of the quality, you should have quality control personnel present in your factories. Make sure that they got the proper training so that the production would run smoothly.
Create Partnerships and Close Deals
Closing deals and partnerships are important in any business for it to grow. This is also true for the company in the industrial business cluster as they are not directly selling to end consumers. And since usual marketing such as social media campaigns do not work as intended in this field, getting to know people through seminars and conferences is a must.
Venturing into a new business and making it grow like crazy is not an easy thing to do. You have to build your company from the ground up and manage everything all at once. Thankful, there are experts such as maintenance consultants that could help you in the process of development.